Custom Wire EDM Machining
for Global Industries

Transform your designs into precision Wire EDM Machining components with our advanced manufacturing capabilities. Industry-leading quality, competitive pricing, and on-time delivery guaranteed.

Custom Wire EDM Machining Service

Our Wire EDM machining service delivers precision components with tolerances to ±0.002mm across all conductive materials. We excel at complex geometries and fine features impossible with conventional machining methods. With advanced multi-axis systems and 20+ years of expertise, we ensure consistent quality from prototype to production while maintaining superior surface finishes down to Ra 0.1μm. Every project undergoes rigorous CMM inspection with comprehensive documentation to meet your exact specifications and quality standards.

Unlock manufacturing possibilities with our high-precision Wire EDM service. From intricate medical components to robust aerospace parts, we process hardened steels, titanium alloys, and specialty metals with exceptional accuracy. Our climate-controlled facility houses advanced multi-wire systems capable of handling components up to 500mm×800mm with minimal setup time. Partner with us for consistent quality, competitive pricing, and technical expertise that transforms your complex designs into flawless components.

3 Steps to get your parts EASILY

Unlock rapid turnaround times for your CNC prototypes and parts. Enjoy our standard 7-day lead times. Simply upload your design to verify eligibility.

Upload your file and get a quote.

Confirm and processing

Goods arrive in 3-5 days

How does wire EDM work?

Discover Wire EDM: the precision breakthrough that cuts impossibly complex shapes in the hardest metals with micron-level accuracy. This non-contact cutting technology uses controlled electrical discharges between a moving wire and submerged workpiece to deliver perfect results where traditional machining fails—ideal for your most demanding projects.

certification

Embracing a culture of quality excellence, our company is certified to ISO 9001:2015, demonstrating our commitment to customer satisfaction and our capability to consistently deliver high-quality products and services. To ensure precise validation of part conformity, we adhere strictly to drawing specifications and employ a comprehensive suite of precision metrology equipment, including Coordinate Measuring Machines (CMMs), for full-dimensional inspection. Detailed inspection reports are provided, guaranteeing that every delivery meets our clients’ stringent requirements.

Industry Applications & Solutions for Wire EDM Machining

Precision Mold & Die Manufacturing

Wire EDM technology enables the production of high-precision punching dies, progressive stamping tools, and injection molds with exceptional accuracy and surface quality. Our 5-axis Wire EDM systems create perfect parting lines, intricate shutoff surfaces, and complex core/cavity geometries with mirror-like finishes (Ra 0.1μm). For tooling manufacturers requiring micron-level precision in hardened materials, our Wire EDM capabilities deliver unmatched consistency across multiple components, extending tool life while maintaining critical dimensions even after heat treatment.

Medical Device Components

In the highly regulated medical industry, our Wire EDM services deliver the intricate components essential for surgical instruments, implantable devices, and diagnostic equipment. We specialize in processing biocompatible materials like titanium, stainless steel, and nitinol while maintaining strict dimensional tolerances of ±0.003mm. Our contamination-controlled processing environment ensures components meet FDA requirements, with full material traceability and comprehensive documentation. From orthopedic implant interfaces to micro-surgical tool components with complex geometries, our advanced Wire EDM capabilities consistently deliver the precision that medical innovation demands.

Aerospace

Aerospace Critical Components

Aerospace engineers trust our Wire EDM capabilities for flight-critical components where performance, weight optimization, and absolute reliability are non-negotiable. We specialize in machining complex thin-walled structures, turbine components, and fuel system parts from high-performance alloys, including Inconel, Waspaloy, and titanium aluminides. Our advanced multi-axis Wire EDM systems produce honeycomb structures, cooling channels, and intricate mounting brackets with stress-free cutting that preserves material integrity. With AS9100 certification and comprehensive inspection protocols, we deliver aerospace components meeting the industry’s most demanding specifications with full documentation for complete traceability.

electronics component

Semiconductor Equipment Components

The semiconductor industry’s relentless drive toward smaller feature sizes demands manufacturing precision that only advanced Wire EDM can deliver. Our services provide the ultra-precise vacuum chamber components, wafer handling mechanisms, and test fixtures essential for leading-edge chip production. We excel in machining complex electrode patterns, gas distribution plates, and precision fixturing with tolerances to ±0.002mm across diverse materials including molybdenum, tungsten carbide, and specialized copper alloys. Our superior surface finishes and ability to create precision internal features without distortion make us the preferred partner for semiconductor equipment manufacturers requiring components with exceptional dimensional stability and particle-free surfaces.

Need Help?

FAQs

    Our Wire EDM processes routinely achieve tolerances of ±0.002mm with surface finishes as fine as Ra 0.1μm.

    Any electrically conductive material can be processed, including hardened tool steels, carbides, titanium, copper alloys, aluminum, and conductive ceramics.

     While we maintain tight tolerances across various thicknesses, extremely thick materials (>200mm) may require special considerations for optimal precision.

 

  • The cost of 3D printing is primarily affected by the following factors:
  • Material type: Different materials (e.g., titanium alloy, aluminum alloy, ABS, Nylon) have varying costs.
  • Print time: The more complex the part, the longer the print time, which increases the cost.
  • Part size and accuracy: Larger or more precise parts require more material and time to print.
  • Post-processing requirements: Additional post-processing services (e.g., heat treatment, polishing) incur extra costs.
  • Production quantity: The unit price for batch production is typically lower than for single-piece printing.

    We require technical drawings (preferably CAD files), material specifications, tolerances, surface finish requirements, and production quantity.

Get quote now!

Get FREE SAMPLES Today!

We’d love to hear from you! Send us a message using the form opposite, or email us.

Become Our Partner Now !
Feel free to contact us to place your order, and we will provide you with the highest quality Custom Wire EDM Machining Service!

Custom Wire EDM Machining
for Global Industries

Transform your designs into precision Wire EDM Machining components with our advanced manufacturing capabilities. Industry-leading quality, competitive pricing, and on-time delivery guaranteed.

Custom Wire EDM Machining Service

Our Wire EDM machining service delivers precision components with tolerances to ±0.002mm across all conductive materials. We excel at complex geometries and fine features impossible with conventional machining methods. With advanced multi-axis systems and 20+ years of expertise, we ensure consistent quality from prototype to production while maintaining superior surface finishes down to Ra 0.1μm. Every project undergoes rigorous CMM inspection with comprehensive documentation to meet your exact specifications and quality standards.

Unlock manufacturing possibilities with our high-precision Wire EDM service. From intricate medical components to robust aerospace parts, we process hardened steels, titanium alloys, and specialty metals with exceptional accuracy. Our climate-controlled facility houses advanced multi-wire systems capable of handling components up to 500mm×800mm with minimal setup time. Partner with us for consistent quality, competitive pricing, and technical expertise that transforms your complex designs into flawless components.

3 Steps to get your parts EASILY

Unlock rapid turnaround times for your CNC prototypes and parts. Enjoy our standard 7-day lead times. Simply upload your design to verify eligibility.

Upload your file and get a quote.

Confirm and processing

Goods arrive in 3-5 days

How does wire EDM work?

Discover Wire EDM: the precision breakthrough that cuts impossibly complex shapes in the hardest metals with micron-level accuracy. This non-contact cutting technology uses controlled electrical discharges between a moving wire and submerged workpiece to deliver perfect results where traditional machining fails—ideal for your most demanding projects.

certification

Embracing a culture of quality excellence, our company is certified to ISO 9001:2015, demonstrating our commitment to customer satisfaction and our capability to consistently deliver high-quality products and services. To ensure precise validation of part conformity, we adhere strictly to drawing specifications and employ a comprehensive suite of precision metrology equipment, including Coordinate Measuring Machines (CMMs), for full-dimensional inspection. Detailed inspection reports are provided, guaranteeing that every delivery meets our clients’ stringent requirements.

Industry Applications & Solutions for Wire EDM Machining

Precision Mold & Die Manufacturing

Wire EDM technology enables the production of high-precision punching dies, progressive stamping tools, and injection molds with exceptional accuracy and surface quality. Our 5-axis Wire EDM systems create perfect parting lines, intricate shutoff surfaces, and complex core/cavity geometries with mirror-like finishes (Ra 0.1μm). For tooling manufacturers requiring micron-level precision in hardened materials, our Wire EDM capabilities deliver unmatched consistency across multiple components, extending tool life while maintaining critical dimensions even after heat treatment.

Medical Device Components

In the highly regulated medical industry, our Wire EDM services deliver the intricate components essential for surgical instruments, implantable devices, and diagnostic equipment. We specialize in processing biocompatible materials like titanium, stainless steel, and nitinol while maintaining strict dimensional tolerances of ±0.003mm. Our contamination-controlled processing environment ensures components meet FDA requirements, with full material traceability and comprehensive documentation. From orthopedic implant interfaces to micro-surgical tool components with complex geometries, our advanced Wire EDM capabilities consistently deliver the precision that medical innovation demands.

Aerospace
Aerospace Critical Components

Aerospace engineers trust our Wire EDM capabilities for flight-critical components where performance, weight optimization, and absolute reliability are non-negotiable. We specialize in machining complex thin-walled structures, turbine components, and fuel system parts from high-performance alloys, including Inconel, Waspaloy, and titanium aluminides. Our advanced multi-axis Wire EDM systems produce honeycomb structures, cooling channels, and intricate mounting brackets with stress-free cutting that preserves material integrity. With AS9100 certification and comprehensive inspection protocols, we deliver aerospace components meeting the industry’s most demanding specifications with full documentation for complete traceability.

electronics component
Semiconductor Equipment Components

The semiconductor industry’s relentless drive toward smaller feature sizes demands manufacturing precision that only advanced Wire EDM can deliver. Our services provide the ultra-precise vacuum chamber components, wafer handling mechanisms, and test fixtures essential for leading-edge chip production. We excel in machining complex electrode patterns, gas distribution plates, and precision fixturing with tolerances to ±0.002mm across diverse materials including molybdenum, tungsten carbide, and specialized copper alloys. Our superior surface finishes and ability to create precision internal features without distortion make us the preferred partner for semiconductor equipment manufacturers requiring components with exceptional dimensional stability and particle-free surfaces.

Need Help?

FAQs

    Our Wire EDM processes routinely achieve tolerances of ±0.002mm with surface finishes as fine as Ra 0.1μm.

    Any electrically conductive material can be processed, including hardened tool steels, carbides, titanium, copper alloys, aluminum, and conductive ceramics.

     While we maintain tight tolerances across various thicknesses, extremely thick materials (>200mm) may require special considerations for optimal precision.

  • The cost of 3D printing is primarily affected by the following factors:
  • Material type: Different materials (e.g., titanium alloy, aluminum alloy, ABS, Nylon) have varying costs.
  • Print time: The more complex the part, the longer the print time, which increases the cost.
  • Part size and accuracy: Larger or more precise parts require more material and time to print.
  • Post-processing requirements: Additional post-processing services (e.g., heat treatment, polishing) incur extra costs.
  • Production quantity: The unit price for batch production is typically lower than for single-piece printing.

    We require technical drawings (preferably CAD files), material specifications, tolerances, surface finish requirements, and production quantity.

Get quote now!

Get FREE SAMPLES Today!

We’d love to hear from you! Send us a message using the form opposite, or email us.

Become Our Partner Now !
Feel free to contact us to place your order, and we will provide you with the highest quality custom wire EDM machining services!

Ask For A Quick Quote

We will contact you within 1 working day, please pay attention to the email with the suffix “@partstailor.com”

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We will contact you within 1 working day, please pay attention to the email with the suffix “@partstailor.com”

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We will contact you within 1 working day, please pay attention to the email with the suffix “@partstailor.com”